Polyurethane PU Sandwich Panel Production Line Wall Angle Cold Roll Forming Machine

1. Composition of machine

Roll forming main machine: 1 unit
Manual decoiler: 1 unit
Control panel: 1 unit
Hydraulic station: 1 unit
Manual out table: 2 units

2. Details of each composition

Roll forming main machine
a. Coil width: depend on customer profile
b. Working speed: 12-15m/min (not contain cutting and punching)
c. Roll station: 11 stations
d. Material of roller: Gcr15 steel, polished and coated with chrome HRC58-62
e. Material of main shaft: 45# steel, diameter roller: 56mm
f. Main power: 7.5kw
g. Forming thickness: 1.5-4.0mm mild steel
h. Transmission: by single line 1.0 inch Chains
i. Size of machine: about 4500*800*1200 (L*W*H)
j. Weight: about 4000Kgs
k. Color: blue and blue (it is also can changed depend on customer request)
l. Punching and cutting:
    - Machine adopts hydraulic punching before forming, round hole: Ø14mm. One punch station
    - Machine adopt hydraulic cutting after forming, cut the sheet after roll forming to required length
    - Cutting motion: the main machine automatically stops and the cutting will take place, after the cutting, the main machine will automatically start
    - Material of blade and punching dies: CR12 with heat treatment
    - Length measuring: automatic length measuring
    - Tolerance of length: 3m+/- 1.5mm

Decoiler
a. Dimensions: 1700*1000*800mm
b. Width of feeding: 300mm
c. Capability: 3 Ton
d. Inter diameter: 550-610mm
e. Mode of expand & fight: inner expand & fight by manual
f. Way of feeding: manual

Control panel Panasonic
a. Voltage, frequency, phase: 415V, 50Hz, 3P (also can depend on customer request)
b. Automatic length measurement
c. Automatic quantity measurement
d. Computer used to control length & quantity, machine will automatically cut to length and stop when required quantity is achieved
e. Length inaccuracy can be amended easily
f. Control panel: button-type switch and touch screen
g. Unit of length: millimeter (switched on the control panel)

Hydraulic station
a. Hydraulic station power: 5.5kw  
b. Hydraulic pressure: 20Mpa

Manual out table
a. Jointed by 60*40mm tube
b. Size: 1000*800*600-1000mm

3. Character of main structure

The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine
All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively
We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming
It is very easy to install the equipment and suitable for producing in the factory.
The machine has features of low noise and high efficiency

4. Technological process

Decoiling - Feeding - Punching - Roll forming - Cut to length - Product packing manual

Hydraulic cutting device